
"A4LD Pressure Switch
Method"
This is an automatic engagement
solution for an early type A4LD 2 wire lock-up. The pressure switch is installed
in the governor portion of the transmission body. When the fluid pressure
reaches the switch tolerance the switch closes completing the circuit and
energizing the solenoid. This should occur at highway speeds (45+ MPH) when
shifted into overdrive.
- On the passenger side of the
transmission toward the back at the bottom near the tail extension locate a
protrusion with a hole in the center which resembles a bolt boss. This is
the governor area of the transmission. Using a 3/16" drill bit coated
with grease to collect shavings carefully drill in the center of this hole
until it punches through into the internal chamber.
- Start the engine and let it
run for about a few seconds which will force out any remaining shavings
(transmission fluid will stream out forcing the remaining debris out).
- Using an 1/8" pipe thread
tap, tap threads into the boss about 1/2" deep. It may be necessary to
open up the hole a little prior to tapping. Use the size drill bit
recommended on the tap. Run the engine again to force out remaining debris.
- Thread in a 44 to 52 PSI
pressure switch into the hole.
- Run a hot wire to one side of
the transmission plug and the other wire to the controlled ground pressure
switch. Drive the vehicle and once
you reach highway speed (45+MPH) shift into overdrive and pay close
attention to the feel of the shift. If it feels firm and you don't
experience erratic "in and out" OD shifting then you were
successful. If it does shift "in and out" erratically you may need
to experiment with different tolerance pressure switches until you find what
works best for you.

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